Factory Direct Womens Lightweight Rain Poncho
Factory Direct Women’s Lightweight Rain Poncho
This rain poncho is engineered for workers who require reliable wet-weather protection without compromising mobility. Constructed from a single-layer 100% nylon ripstop fabric with a polyurethane coating, it delivers consistent water resistance at 2000 mm hydrostatic head while maintaining a packed weight under 120 grams. Designed for direct factory sourcing, the poncho eliminates intermediary markups and allows specification adjustments to match operational needs.
Material Composition and Performance
The outer shell uses 70D nylon ripstop yarn woven in a 3x3 pattern to inhibit tear propagation. A 0.02 mm polyurethane layer is applied via roll-coating to achieve uniform thickness and flexibility. This combination results in a fabric tensile strength of 45 N warp and 38 N weft (ASTM D5034), with elongation at break exceeding 25%. The coating adds negligible stiffness, preserving drape and ease of movement.
Design Features for Functional Use
The poncho features a symmetrical cut with a center front length of 115 cm and sweep width of 140 cm, providing full torso and upper leg coverage. Side snap fasteners allow adjustment for varying body sizes while maintaining seal integrity in wind. The hood integrates a semi-rigid brim formed from heat-sealed nylon tape to deflect rain without obstructing peripheral vision. All seams are sealed with 15 mm wide polyurethane tape using heat-bonding equipment to prevent leakage at stitch lines.
Packaging and Storage Efficiency
Each unit is folded into a 10 cm x 7 cm x 3 cm rectangle and sealed in a 50 µm polyethylene bag with a desiccant packet to limit moisture retention during storage. The compact form allows 250 ponchos to fit in a standard 600 mm x 400 mm x 200 mm storage bin. For bulk orders, ponchos are packed 50 per inner carton and 20 cartons per pallet, optimizing warehouse density and reducing handling time.
Typical Industrial Applications
This poncho suits environments where workers face intermittent rain exposure but require unrestricted motion, such as logistics hubs, outdoor maintenance crews, and agricultural field teams. Unlike heavier rainwear, it does not trap heat during moderate exertion, reducing fatigue risk. Its lightweight nature also makes it practical as emergency backup gear stored in vehicles or kits where space and weight are constrained.
Customization Options
Factory direct sourcing enables adjustments to color, branding, and dimensional parameters. Available colors include safety orange (Pantone 16-1349 TPG), high-visibility yellow (Pantone 13-0755 TPG), and navy (Pantone 19-4010 TPG). Logos can be applied via screen printing on the left chest or back panel using UV-cured inks rated for 50+ wash cycles. Length and sweep can be modified in 5 cm increments to accommodate specific PPC requirements or layered clothing systems.
Quality Assurance Process
Each batch undergoes hydrostatic head testing on five random samples using a Suter Hydrostatic Tester at 60 psi air pressure. Seam integrity is verified via spray test per AATCC 22, with acceptance requiring no leakage after 5 minutes of exposure. Dimensional stability is assessed after three wash cycles at 40°C, with length and width change limited to ±2%. Test reports are available upon request before shipment.
| Property | Typical Value | Test Method |
|---|---|---|
| Hydrostatic Head | 2000 mm | ISO 811 |
| Fabric Weight | 65 g/m² | ASTM D3776 |
| Tear Strength (Warp) | 8 N | ASTM D2261 |
| Packed Weight | 115 g | Internal Scale |
| Seam Sealing Width | 15 mm | Visual/Tactile Inspection |
Ordering and Lead Time
Minimum order quantity is 100 units. Standard production lead time is 14 days for stock colors and 21 days for custom colors or branding. Samples are available upon request, with sample fees credited toward the first order. Export packaging complies with ISPM 15 for pallets and includes corner protection and stretch wrapping to prevent damage during transit.