Mens Waterproof Packaway Long Coat
Men's Waterproof Packaway Long Coat
This packaway long coat is designed for professionals requiring reliable weather protection in variable outdoor conditions. It combines a fully seam-sealed waterproof membrane with a lightweight, compressible construction that allows storage in a small integrated pouch. The garment prioritizes functional durability over fashion, targeting users who need consistent performance without bulk.
The outer shell uses a 2.5-layer laminate with a hydrophilic polyurethane coating rated for 10,000 mm hydrostatic head resistance, ensuring protection against prolonged rain exposure. Breathability is maintained at 8,000 g/m²/24h via microporous structure, reducing internal condensation during moderate activity. All seams are taped with 20mm wide polyurethane tape using heat-bonding technology to eliminate leakage points.
The coat features a storm flap over the front zipper with magnetic closures at the neck and adjustable hook-and-loop cuffs to minimize water ingress. A two-way YKK AquaGuard® zipper provides secondary weather sealing while allowing ventilation adjustment. The integrated stuff sack is constructed from the same shell material, reinforced at stress points with bar tacking, and compresses the garment to approximately 18 x 12 x 6 cm when packed.
Technical Specifications
| Parameter | Value |
|---|---|
| Shell Material | 100% nylon ripstop with 2.5-layer hydrophilic PU laminate |
| Waterproof Rating | 10,000 mm hydrostatic head (JIS L 1092) |
| Breathability | 8,000 g/m²/24h (JIS L 1099) |
| Seam Sealing | 100% taped seams with 20mm PU tape |
| Packed Size | 18 x 12 x 6 cm (approx.) |
| Weight | 220 g (size M) |
| Zipper Type | YKK AquaGuard®, two-way, coil |
| Adjustments | Hook-and-loop cuffs, adjustable hem drawcord |
| Stuff Sack | Integrated, self-storing, same-shell material |
Material and Construction Logic
The 2.5-layer laminate was selected over 3-layer alternatives to reduce weight and packed volume while maintaining adequate abrasion resistance for intermittent use. The nylon ripstop outer face provides tear propagation resistance, critical when the coat is packed and unpacked frequently. The hydrophilic PU coating actively transports moisture vapor via molecular diffusion, unlike microporous membranes that rely on pore size alone, offering more consistent performance across varying humidity levels.
Seam tape width and adhesion strength are calibrated to withstand flexing during movement without delamination. The 20mm tape width ensures coverage over stitch holes while maintaining flexibility. Bar tacking at the stuff sack corners prevents seam failure under repeated compression stress, a common failure point in packable garments.
The magnetic storm flap closures eliminate the need for bulky Velcro® or snaps that can snag or freeze in cold conditions. Magnets provide reliable sealing with minimal actuation force, beneficial when wearing gloves. The two-way zipper allows bottom opening for ventilation without fully exposing the interior to precipitation.
Applications and Use Cases
This coat is suited for field technicians, utility workers, and logistics personnel who transit between indoor and outdoor environments multiple times daily. Its packable nature allows storage in vehicle gloveboxes, tool belts, or small lockers, ensuring immediate availability when weather changes unexpectedly. Unlike heavier rainwear, it does not impede movement during ladder climbing or confined space work.
In transportation and warehousing operations, employees loading/unloading goods in open docks benefit from the coat’s ability to shed water while preventing overheating during physical exertion. The breathability rating supports comfort during moderate activity levels typical of manual handling tasks. The long length provides additional protection for the lower torso and thighs when seated on equipment or kneeling during inspections.
For professionals in municipal services or infrastructure maintenance, the coat’s neutral color options (available in black, navy, and gray) minimize visibility concerns in low-light environments when paired with reflective accessories. The lack of external logos or branding allows integration into corporate uniform systems without visual conflict.
Customization and Procurement Notes
Standard production includes the integrated stuff sack and storm flap design. Customization options are available for corporate clients, including alternative color matching to Pantone specifications, addition of internal ID patches, and adjustment of sleeve length for tall or short stature requirements. Minimum order quantities for customized variants begin at 50 units.
Lead time for standard stock items is 7–10 business days. Custom orders require 20–25 days after artwork approval, depending on complexity. All units undergo final inspection for seam integrity, zipper function, and water resistance via spray testing per AATCC 35. Test reports are available upon request.
Packaging options include individual polybags with barcode labels or bulk packing in recycled cartons for distribution centers. Shipping dimensions are optimized to minimize volumetric weight, with 100 packed units fitting in a standard 60 x 40 x 30 cm carton. Export documentation includes HS code 6201.93.00 for waterproof men’s overgarments.
For technical inquiries, specification sheets, or to discuss customization requirements, contact our industrial apparel team.
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